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Patterned hole
perforators are designed for high speed perforation of vinyl
soffit. Hole patterns are the customer's option. All components
are machined to precise tolerances. Precision is critical due to
the number of components in this style of rotary perforator. All
punch rings and die button holders are machined on CNC indexing
milling machines that will produce finished part tolerances
within +/- 0.0001 inch.
We have engineered the punches and die buttons to give exacting
production performance. A spring loaded, matching drive gear
system has been designed to provide precision alignment of the
punching and die shafts.
Basket weave perforators are also specially designed for high
speed perforation of vinyl soffit. They may be used in the
production line or off line as desired by the production crew.
All punching wheels and die wheels are machined to exacting
tolerances. This precision punching mechanism will eliminate
most of the product distortion normally encountered in this
application. Patterned
hole and basket weave perforators can be designed to perforate
center vinyl, double five, triple four, or other profile of
soffit with ease. Replacement components are reasonably priced
and precision made.
Drive motors are 3 horsepower DC geared to operate at the
customer's optimum operating speeds. Customer specification of
electric drive manufacturer is encouraged to standardize
electrical equipment on the production floor.
Adjustable product guides and fully enclosed safety guards are
standard on all rotary perforators.
We can also rebuild existing patterned hole or
basket weave perforators and manufacture any needed replacement
parts for the worn equipment. In order to perforate
extruded vinyl, an extremely rugged and accurate machine is
needed. Alignment of punches to dies is critical to long cutting
life and a quality product.
Our perforating machines accomplish this through use of
zero backlash gearing. This gearing, along with holding tight
tolerances on all parts, produces a machine that will enhance
productivity and improve quality.
We also manufacture machines to produce a basket-weave
pattern. The absence of slugs makes this a desirable process to
some manufacturers. |
